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Corrosion and Cathodic Protection

How Sacrificial Anodes Function

Learn how sacrificial anodes work: the magnesium, zinc, and aluminum alloys used, how they attach to structures, and the industries that rely on them daily.

By Dreiym Engineering

Subject Matter Expert: Stepan V. Eero, M.S., P.E.

Technical review: Stepan V. Eero, M.S., P.E.

Published Updated 2 min read

Reach out to Dreiym Engineering for any Corrosion, Electrical or Forensic Questions.

Drawing of a sacrificial anode in backfill wired through a test station to a buried pipe, with protective current flowing through the soil to the pipeDrawing of a sacrificial anode in backfill wired through a test station to a buried pipe, with protective current flowing through the soil to the pipe
Contents
  1. The Materials Used for Sacrificial Anodes
  2. What a Sacrificial Anode Is
  3. How They Are Applied
  4. Industries Using Cathodic Protection

Cathodic protection is the most effective way to protect metal structures from the dangers and catastrophes that corrosion can bring. Cathodic protection is delivered either by galvanic (sacrificial) anodes or by an impressed current system with a transformer-rectifier and an anode groundbed; long pipelines, large tank bottoms and other high-current-demand or high-soil-resistivity applications are usually protected by impressed current. If you’re curious about cathodic protection, start by answering one question: how do sacrificial anodes work?

The Materials Used for Sacrificial Anodes

The material used to create a sacrificial anode is essential to the ability of the cathodic protection to repel harmful corrosion to the structure. Pure active metals such as magnesium or zinc are best for use as sacrificial anodes, although an aluminum alloy made for anode service is sometimes used.

What a Sacrificial Anode Is

Highly active metals are applied to a metal surface to protect that structure from corroding. It is called a sacrificial anode because that anode is sacrificed for the sake of the structure as a whole. It is consumed by corrosion in place of the structure. To estimate how long a set of anodes lasts, try our cathodic protection calculator.

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Cathodic Protection Design

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How They Are Applied

Sacrificial anodes bolted to the rudder and hull of a ship in drydock

Sacrificial anodes are applied to the protected structure through a process involving welding or making mechanical connections with low resistance. It’s also important to insulate the connections. The strength and low resistance connections allow the anodes to be consumed in place of the structure, enabling cathodic protection to function correctly.

Industries Using Cathodic Protection

There are many industries that utilize cathodic protection to protect their structures. Here are a few examples:

  • Pipelines
  • Ships
  • Tankers and tank structures
  • Docks
  • Infrastructure such as bridges

There are many other industries that benefit from investing in properly designed cathodic protection.

If you are interested in corrosion prevention done by experts in the field, contact Dreiym Engineering today. Our team of NACE-certified engineers is ready to help protect your structure. As a cathodic protection contractor, we offer quality service that includes cathodic protection, pipeline surveys, and much more.

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